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Additional technical assistance: Peter McFarland and Jeremy Price.
Correctly testing power supplies is a complex procedure and KitGuru have configured a test bench which can deliver up to a 2,000 watt DC load. Due to public requests we have changed our temperature settings recently – previously we rated with ambient temperatures at 25C, we have increased ambient temperatures by 10c (to 35c) in our environment to greater reflect warmer internal chassis conditions.
We use combinations of the following hardware:
• SunMoon SM-268
• CSI3710A Programmable DC load (+3.3V and +5V outputs)
• CSI3711A Programmable DC load (+12V1, +12V2, +12V3, and +12V4)
• Extech Power Analyzer
• Extech MultiMaster MM570 digital multimeter
• Extech digital sound level meter
• Digital oscilloscope (20M S/s with 12 Bit ADC)
• Variable Autotransformer, 1.4 KVA
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DC Output Load Regulation
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||||||||||
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Combined DC Load |
+3.3V
|
+5V
|
+12V
|
+5VSB
|
-12V | |||||
|
A
|
V
|
A
|
V
|
A
|
V
|
A
|
V
|
A | V | |
|
100W
|
1.57
|
3.35
|
1.79
|
5.05
|
6.66
|
12.08
|
0.50
|
5.05
|
0.20 | -12.03 |
|
225W
|
3.74
|
3.34
|
3.88
|
5.05
|
15.58
|
12.08
|
1.00
|
5.05
|
0.20 | -12.04 |
|
450W
|
7.54
|
3.34
|
8.35
|
5.04
|
30.77
|
12.07
|
1.50
|
5.04
|
0.30 | -12.05 |
| 675W | 11.32 | 3.34 | 12.37 | 5.04 | 47.46 | 12.06 | 2.00 | 5.03 | 0.50 | -12.05 |
|
860W
|
1.61
|
3.33
|
1.17
|
5.03
|
65.01
|
12.05
|
0.50
|
5.03
|
0.20 | -12.07 |
Load regulation is excellent, holding to almost reference figures across the range of load settings. An excellent set of results.
| Corsair AX860 | Maximum Load |
| 1011W |
We managed to push the PSU to achieve 1011W before it would shut down, delivering around 151W more than rated specifications. These units are very over specified for the rating.
Next we want to try Cross Loading. This basically means loads which are not balanced. If a PC for instance needs 500W on the +12V outputs but something like 30W via the combined 3.3V and +5V outputs then the voltage regulation can fluctuate badly.
| Cross Load Testing | +3.3V | +5V | +12V | -12V | +5VSB | |||||
| A | V | A | V | A | V | A | V | A | V | |
| 760W | 1.0 | 3.35 | 1.0 | 5.05 | 60.0 | 12.06 | 0.2 | -12.05 | 0.50 | 5.05 |
| 165W | 15.0 | 3.33 | 18.0 | 5.03 | 2.0 | 12.08 | 0.2 | -12.06 | 0.50 | 5.04 |
The Corsair AX860 exhibited no problems when dealing with our intensive Cross Loading test. It was tasked with 60A on the +12V rail and it held at 12.06V.
We then used an oscilloscope to measure AC ripple and noise present on the DC outputs. We set the oscilloscope time base to check for AC ripple at both high and low ends of the spectrum.
ATX12V V2.2 specification for DC output ripple and noise is defined in the ATX 12V power supply design guide.
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ATX12V Ver 2.2 Noise/Ripple Tolerance
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|
|
Output
|
Ripple (mV p-p)
|
|
+3.3V
|
50
|
|
+5V
|
50
|
|
+12V1
|
120
|
|
+12V2
|
120
|
|
-12V
|
120
|
|
+5VSB
|
50
|
Obviously when measuring AC noise and ripple on the DC outputs the cleaner (less recorded) means we have a better end result. We measured this AC signal amplitude to see how closely the unit complied with the ATX standard.
| AC Ripple (mV p-p) | ||||
| DC Load | +3.3V | +5V | +12V | 5VSB |
| 100W | 10 | 10 | 15 | 10 |
| 225W | 10 | 10 | 20 | 15 |
| 450W | 15 | 15 | 30 | 15 |
| 675W | 15 | 15 | 35 | 15 |
| 860W | 20 | 15 | 40 | 20 |
Noise suppression results are excellent, peaking at 40mV on the +12V rail when under full load. The other rails fell between 10mV and 20mV across the full range of loads. Well within industry tolerance specifications.
|
Efficiency (%)
|
|
|
100W
|
87.23
|
|
225W
|
92.44
|
|
450W
|
93.97
|
|
675W
|
92.52
|
| 860W | 91.69 |
Efficiency is excellent, peaking at almost 94 percent at 50 percent load. Efficiency falls down to around 91.7% at full load.
We take the issue of noise very seriously at KitGuru and this is why we have built a special home brew system as a reference point when we test noise levels of various components. Why do this? Well this means we can eliminate secondary noise pollution in the test room and concentrate on components we are testing. It also brings us slightly closer to industry standards, such as DIN 45635.
Today to test the power supply we have taken it into our acoustics room environment and have set our Digital Sound Level Noise Decibel Meter Style 2 one meter away from the unit. We have no other fans running so we can effectively measure just the noise from the unit itself.
As this can be a little confusing for people, here are various dBa ratings in with real world situations to help describe the various levels.
KitGuru noise guide
10dBA – Normal Breathing/Rustling Leaves
20-25dBA – Whisper
30dBA – High Quality Computer fan
40dBA – A Bubbling Brook, or a Refrigerator
50dBA – Normal Conversation
60dBA – Laughter
70dBA – Vacuum Cleaner or Hairdryer
80dBA – City Traffic or a Garbage Disposal
90dBA – Motorcycle or Lawnmower
100dBA – MP3 Player at maximum output
110dBA – Orchestra
120dBA – Front row rock concert/Jet Engine
130dBA – Threshold of Pain
140dBA – Military Jet takeoff/Gunshot (close range)
160dBA – Instant Perforation of eardrum
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Noise (dBA)
|
|
|
100W
|
<28.0
|
|
225W
|
<28.0
|
|
450W
|
<28.0
|
|
675W
|
31.9
|
| 860W | 33.9 |
The fan is disabled at the lower power levels under ‘Hybrid' mode. At around 600W output the fan spins up a little, although until around 700W it is basically inaudible. No complaints with the noise level from the AX860.
|
Temperature (c)
|
||
|
Intake
|
Exhaust
|
|
|
100W
|
37
|
44
|
|
225W
|
38
|
47
|
|
450W
|
43
|
53
|
|
675W
|
46
|
57
|
|
860W
|
48
|
60
|
Exhaust temperatures are good, thanks to the efficiency of the unit at lower power levels, even with the fan disabled. At close to full load the fan spins up a little, which reduces the temperatures.
|
Maximum load
|
Efficiency
|
|
1011 watts
|
88.77
|
At 1011watts, the efficiency level measures 88.77%. Not a practical situation to be running 24/7, but worth noting.
